Metal Stamping and Deep Drawn Stamping Services

Metal stamping can be used to form sheet metal into a variety of designs. This process uses a stamping die or series of dies to cut, pierce, and otherwise shape the metal. The stamping process can occur in several different ways, including a single process with one or more dies, a series of progressive dies in the same machine, or in transfer stamping where the workpiece is moved between dies on separate machines.

With prototyping, metal stamping, and contract manufacturing capabilities, Manor Tool & Manufacturing Company is a leading custom component manufacturer serving customers in the automotive aftermarket, construction, consumer goods, and electronics industry, and more. Committed to serving major industrial sectors, including the solar and wind energy sectors, we handle all aspects of a project, from stamping and coating to assembly.

Benefits of Metal Stamping

Metal stamping offers a wide range of benefits that make it a useful process for the mass production of many designs. Some of the primary benefits include:

  • Cost Effective

While initial tooling may come with elevated upfront costs, the overall cost of metal stamping can be significantly reduced for larger production runs. Since the dies can be reused for each process, larger orders gain significant economies of scale.

  • Versatile

Metal stamping enables the production of a wide range of designs, including those with complex geometries and high precision requirements. Metal stamping can also create more geometries in a single process than many other metal forming methods.

  • Quick Setup

The lead times for metal stamping are relatively short, which means production can begin quickly.

  • Precision

The dies and tooling used in metal stamping offer extremely precise cuts and shapes. In addition, metal stamping is a cold forming operation, which means no additional heat is applied to the metal during the stamping process. This avoids warping and improves the accuracy of the final part.

Additional benefits provided by metal stamping include:

  • Consistent high-quality parts
  • Fast turnaround
  • Reduced scrap metal
  • Long production runs
  • High repeatability
  • Low cost per part

Industries

A variety of industries use metal stamping to create parts and components. Some of these industries include:

  • Aerospace

Aerospace applications require highly specialized parts with consistent repeatability and quality. The precision offered by metal stamping makes it an ideal solution for producing a wide range of aerospace components.

  • Original Equipment Manufacturers (OEM)

OEMs tend to produce machinery and parts in high volumes. Metal stamping provides a fast, cost-effective method for high-volume production.

  • Oil and Gas

The oil and gas sector durable parts for use as connectors, seals, and a range of other applications. Metal stamping offers the precision and quality necessary to support safe operation in this demanding industry.

  • Medical

There is no room for error in medical devices and other medical applications. As such, the medical sector relies on metal stamping to produce consistent high-quality components and tools.

  • Fluid Power

Fluid power applications require a range of high-quality washers, flanges, and other parts that can withstand the pressure ranges and corrosiveness of the application’s environment. Metal stamping offers an ideal solution for fabricating these essential components.

Why Manor Tool & Manufacturing

As an ISO 9001:2015 certified company, Manor Tool & Manufacturing Company creates precision metal stampings, formed components, assemblies, and sub-assemblies. We stamp parts from a wide range of material including aluminum, brass, carbon steel, nickel, copper, and plastics. Material thickness ranges from .005″ to .500″, depending on the type of material and the nature of the part produced.

Manor is happy to work with perforated metal, short-run, thin-wall, and complex components, and we specialize in medium to high volume production runs. We offer a max press rating of up to 400 tons and our range of equipment allows us to customize our services based on the specific needs of our customers.

In addition to our metal stamping services, we offer numerous secondary and machining services and work with many of our customers to provide custom tooling and fabricating services. Our commitment to quality means an experience designed to fit the exact needs of your project. To see more about our processes and quality commitments, visit our videos page.

View Metal Stamping Videos

We also offer comprehensive engineering reviews for your designs or parts. If you need a partner in the metal stamping field to match your specific manufacturing requirements, Manor can help. To learn our processes and capabilities, including secondary services, please contact Manor today.

Precision Metal StampingsMetal AssembliesStamped Metal Parts

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Metal Stamping Specifications

General Capabilities:
    • Contract Manufacturing

 

  • Prototype
Industry Focus:
  • Aerospace
    Agricultural
    Automotive
    Appliance
    Communications
    Commercial
    Consumer Goods
    Construction
    Electronics
  • Energy
    Solar
    Wind
    Furniture
    Medical
    Military
    Semiconductor
    Telecommunications
Intended Application:
  • Appliances
    ATV (All Terrain Vehicles)
    Batteries
    Decorative
    Electric Motors
    Faucets
    Lighting Fixtures
    Networking Equipment
  • Batteries
    Decorative
    Electric Motors
    Faucets
    Lighting Fixtures
    Networking Equipment Door (Automatic/Manual)
    Automotive Aftermarket
    Refrigeration
    Pumps
    Furniture
    Solenoids
    Gaming Industry
    Tube Fabrication
Maximum Press Rating
  • 400 tons
Part Length:
  • Max
    48 in
    1219.2 mm
Part Width:
  • Max
    96 in
    2438.4 mm
Part Thickness:
  • Max
    .250-.500 in (Depending on application)
    6.35-9.525 mm
Fork Lifting Capacity:
  • Max
    8,000 lbs
Crane Capacity
  • Max
    6,000 lbs
Tolerance (+/-):
  • ±.0005 in
    ±.0127 mm
Industry Standards:
  • ISO
    International Organization for Standardization
    ISO 9001:2015
    ITAR
    International Traffic in Arms Regulations (Compliant)
    Mil-Spec
  • Military Specifications
    PED
    Pressure Equipment Directive
    RoHS
    Restriction Of Hazardous Substances (Compliant)
Production Method:
  • Coining/Swage
    Compound Die/Blank Through
    Deep Drawn/Form
  • Pierce Die
    Progressive Die
Production Capabilities:
  • Complex
    Work with small coils to 15M pound coils
    Flat stock
    Extrusions
    Automatic high-speed presses and feedlines
    Or
    Single stroke secondary and hand fed operations
    Experienced with obtaining and/or maintaining the cosmetic appearance of your parts.
    Press Room Equipment List (PDF – 599KB)
Production Volume:
  • Min
    1 unit
    Prototype and short run to medium and high volume
Monitoring and Control Equipment
  • Infrared Retro-Reflective Lasers
    Fiber Optics
    Load Tonnage Monitors
  • Proximity Sensors
    Cameras
    Various Types of Die Protection Equipment
Materials
  • Aluminum
    Beryllium Copper
    Brass
    Carbon Steel
    Copper
    Leather
    Magnesium
    Nickel
    Nickel Alloy
    Plastics
    Phenolic Kraft Paper
  • Stainless
    Coiled
    Flat Stock
    Extruded
    Thin Material
    Tubing
    Wire
    Coated
    Perforated
    Polished
Stamping Features
  • Coated
    Coining
    Louvered
    Stretch Formed
    Contour Formed
    Cold Form
    Countersunk
  • Embossed
    Enameled
    Flat
    Heat Treated
    Numbering
    Ornamental
    In Die Tapping
Additional Services Provided
  • Assembly
    Consulting
    Networking
    Deburring
    Design
    Heat Treating
    Plating
    Packaging
  • Painting
    Powder Coating
    Riveting
    Stress Relieving
    Tapping
    Trimming
    Welding
File Formats
  • AutoCAD (DWG)
    DXF
    Drawing Interchange Format, or Drawing Exchange Format
    IGES
    Initial Graphics Exchange Specification, ANSI file format.
    JPG or JPEG
    Joint Photographic Experts Group
    MasterCam (MC10 & UP)
    PDF
    Portable Document Format
    STEP Standard for the Exchange of Product Model Data
    TIFF
    Tagged Image File Format
    Unigraphics (PRT)