Deep Drawn Stamping Services

Deep drawn stamping is a metal stamping process used to form metal sheets into various kinds of hollow axisymmetric components. Shapes produced by this stamping technique are mostly cylindrical; however, box-shaped objects can also be achieved. Deep drawn stamping can be used to form numerous household and industrial components including, but not limited to, sinks, baking pans, plumbing fixtures, automotive parts, beverage cans, and casings.

This form of metal stamping involves applying a punching force to a metal sheet, thereby causing it to be drawn radially into a die cavity. First, the metal sheet is placed on a forming die. The sheet is held in place at the ends via a compressive force applied by a blank holder. An axial force is then applied to the sheet metal via a mechanical punch tool, causing the workpiece to deform and flow into the die cavity, which creates the desired shape.

“Deep drawing” is so named because the final components usually have depths that exceed their diameter.

Our Deep Drawn Stamping Services

Manor Tool & Manufacturing Company’s custom deep drawn stamping services have been used to manufacture countless parts and components in the automotive, medical, aerospace, consumer goods, and alternative energy industries. Our fleet of more than thirty 400-ton presses feature a wide variety of press strokes and are capable of stamping large and very deep drawn parts.

At Manor Tool, we can accommodate various custom die sizes up to four feet wide and eight feet long for a variety of metals, including:

  • Aluminum
  • Steel
  • Brass
  • Copper
  • Nickel
  • Plastics

Parts produced at our facilities typically range in thickness between 0.005 inches to 0.5 inches, and are manufactured to tight tolerances.

All deep drawn stamped/formed products, assemblies, and sub-assemblies manufactured in our facility are subjected to our strict ISO 9001:2015 certified quality control processes at every stage of production. Inspection systems such as camera vision equipment, coordinate-measuring machines (CMM), and other monitoring and control systems help us meet client requirements, maintain tolerances, and ensure compliance with the most stringent industry standards.

Benefits of Deep Drawn Stamping

One of the main advantages of this stamping method is the characteristic high quality of the parts produced. Deep drawn parts are created from a single, uniform piece of sheet metal. Therefore, the final result is a component with no seams or joined parts. This seamless construction decreases the probability of weak points in the product which can be susceptible to failure and leaks.

Deep drawing also increases the strength of the stamped material through a process known as strain hardening. The deformation of the metal rearranges the material’s crystalline structure, resulting in a marked strengthening of the final product.

Deep drawing is also beneficial for high production volumes. Once the appropriate tooling and die have been created, the overall stamping process is automated and is capable of producing thousands of high-quality parts with repeatable accuracy in a relatively short time frame. Ultimately, cycle times and downtimes are minimized, and the unit cost of each part is reduced accordingly.

Learn More

Not only is deep drawn stamping one of the most common types of metal forming techniques, but it is also one of the most precise. Its ability to mass produce metal parts with repeatable accuracy without compromise on quality makes it an ideal choice for almost any industry. If you would like to learn more about our deep drawing services, feel free to contact our technical team or request a quote below!

Request a Quote

Deep Drawn Stamping Specifications

General Capabilities:
  • Contract Manufacturing
    Prototype
Industry Focus:
  • Aerospace
    Agricultural
    Automotive
    Appliance
    Communications
    Commercial
    Consumer Goods
    Construction
    Electronics
  • Energy
    Solar
    Wind
    Furniture
    Medical
    Military
    Semiconductor
    Telecommunications
Intended Application:
  • Appliances
    ATV (All Terrain Vehicles)
    Automotive Aftermarket
    Batteries
    Decorative
    Doors (Automatic/Manual)
    Electric Motors
    Faucets
  • Lighting Fixtures
    Networking Equipment
    Refrigeration
    Pumps
    Furniture
    Solenoids
    Gaming Industry
    Tube Fabrication
Maximum Press Rating:
  • 400 tons
Press Room Equipment
Part Length:
  • Max
    96 in
    2438.4 mm
Part Width:
  • Max
    48 in
    1219.2 mm
Part Thickness:
  • Max
    .250-.500 in (Depending on application)
    6.35-9.525 mm
Fork Lifting Capacity:
  • Max
    8,000 lbs
Crane Capacity
  • Max
    6 ,000 lbs
Tolerance (+/-):
  • ±.0005 in
    ±.0127 mm
Industry Standards:
  • ISO-International Organization for Standardization
    ISO 9001:2015
    ITAR -International Traffic in Arms Regulations (Compliant)
    Mil-Spec
    Military Specifications
    PED-Pressure Equipment Directive
    RoHS- Restriction Of Hazardous Substances (Compliant)
Production Method:
  • Coining/Swage
    Compound Die/Blank Through
    Deep Drawn/Form
  • Pierce Die
    Progressive Die
Production Capabilities:
  • Complex work with small coils to 15M pound coils
    Flat stock
    Extrusions
    Curling
    Automatic high-speed presses and feedlines
    Or
    Single stroke secondary and hand-fed operations
    Experienced with obtaining and/or maintaining the cosmetic appearance of your parts.
    Press Room Equipment List
Production Volume:
  • Min
    1 unit
    Prototype and short run to medium and high volume
Monitoring and Control Equipment
  • Infrared Retro-Reflective Lasers
    Fiber Optics
    Load Tonnage Monitors
  • Proximity Sensors
    Cameras
    Various Types of Die Protection Equipment
Materials
  • Aluminum
    Beryllium Copper
    Brass
    Carbon Steel
    Copper
    Leather
    Magnesium
    Nickel
    Nickel Alloy
    Plastics
    Phenolic Kraft Paper
  • Stainless
    Coiled
    Flat Stock
    Extruded
    Thin Material
    Tubing
    Wire
    Coated
    Perforated
    Polished
Stamping Features
  • Coated
    Coining
    Louvered
    Stretch Formed
    Contour Formed
    Cold Form
    Countersunk
  • Embossed
    Enameled
    Flat
    Heat Treated
    Numbering
    Ornamental
    In-Die Tapping
Additional Services Provided
  • Assembly
    Consulting
    Networking
    Deburring
    Design
    Heat Treating
    Plating
    Packaging
  • Painting
    Powder Coating
    Riveting
    Stress Relieving
    Tapping
    Trimming
    Welding
File Formats
  • AutoCAD (DWG)
    DXF-Drawing Interchange Format, or Drawing Exchange Format
    IGES-Initial Graphics Exchange Specification, ANSI file format.
    JPG or JPEG- Joint Photographic Experts Group
    MasterCam (MC10 & UP)
    PDF-Portable Document Format
    STEP- Standard for the Exchange of Product Model Data
    TIFF-Tagged Image File Format
    Unigraphics (PRT)

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