Service Overview
Secondary Machining
Our secondary machining and welding services refine stamped and fabricated components through precision finishing, joining, and assembly to meet exact performance and quality requirements.
Service Overview
Secondary machining refers to the operations performed after primary manufacturing to refine, finish, assemble, or prepare parts for delivery. At Manor Tool, these services are used to enhance dimensional accuracy, surface quality, corrosion resistance, and overall functionality.
In addition to secondary machining, Manor Tool provides a full range of in-house welding services, selected based on part geometry, material, and performance requirements.
Core Capabilities
Secondary Machining & Finishing
Precision machining and post-processing that refine parts after primary manufacturing to improve performance, tolerance, and readiness for use.
Welding Services
MIG, TIG, spot, and projection welding services are selected based on part functionality and material requirements to support reliable joining and consistent part performance.
Short-Run & Production Support
Low-volume through high-volume support, including short-run fabrication to debug designs, reduce startup costs, and shorten lead times.
Integrated Assembly & Secondary Operations
In-house assembly, finishing, packaging, and inspection services to deliver production-ready components and assemblies.
Secondary Machining Services at Manor Tool & Manufacturing
Secondary services are the operations that occur after a part or product is manufactured, such as finishing, assembly, and packaging. In regard to machining projects, these services generally refer to the treatment and finishing processes employed to improve the performance and facilitate the delivery of ready-to-use pieces.
Specifications
Capabilities & Services
Secondary Machining & Finishing: CNC machining (horizontal and vertical), turning and milling, pocketing and profiling, face, side, shell, slab, and fly cutting, drilling, tapping, threading, boring, reaming, knurling, honing, lapping, burnishing, routing, deburring, and polishing.
Forming & Fabrication: Bending, Straightening & flattening, Curling & hemming
Welding: MIG welding (GMAW), TIG welding (GTAW), Spot welding, Projection welding, Production welding
Assembly & Secondary Operations: Riveting & staking, PEM insertion, Sub-assemblies & box build assemblies, Vibratory deburring, Degreasing & cleaning, Inspection & sorting, Marking, Packaging, counting & weighing, Controlled environment available
Surface Treatments & Finishing: Anodizing, Brazing, Heat treating, Painting, Passivation, Plating (30+ options), Powder coating, Soldering
Equipment & Capacity
Up to 3-axis machining capabilities
Tolerances held to ±0.0005 inches
Maximum part size: 35 inches in length, 80 inches in width
Lifting capacity to 8,000 lbs
Machining & Secondary Equipment
Pedestal polish & deburr (12″)
Gyromatic vibratory deburring (6′ tube dia.)
(3) Air hand presses
Multi Spindle Lead Screw Tapper: 10″ throat, 17″ × 37″ work area, 29 spindles
(8) Multi Drill and/or Tap Machines: 8″ throat (2 spindle), 10″ throat, 22″ DIA work area, 10 spindles, auto feed
(2) Natco Autofeed Drill & Tap: 5 HP, 16 spindle
Matsuura MC670: 20 HP, 30-tool carousel
Haeger-PEM stud insertion machine: Full bowl/auto feed capable
Hand brake: 4′, .060 steel
(5) press brakes: 12-ton to 110-ton, 3′ to 10′ beds
(1) turret press: 30-ton, 15-tool, 48″ × 120″ capacity
(5) press-type spot & projection welders: 75 KVA, 50 KVA, 20 KVA, 15 KVA, 5 KVA with solid-state controls
Monitoring & Quality Assurance
Inspection
Sorting
Controlled environment provided
ISO quality system adherence
Industries & Applications
Industries Served: Aerospace, Agricultural, Automotive, Appliance, Communications, Commercial, Consumer Goods, Construction, Electronics, Energy, Solar, Wind, Furniture, Medical, Military, Semiconductor, Telecommunications
Applications: Shafts, round work stampings, forgings, castings, fasteners
Materials & Formats
Welding Materials: Aluminum, Carbon steel, Stainless steel
Plating Materials: Beryllium, black chromium, black electroless nickel, black nickel, black oxide, black zinc, boron, brass, brass oxide, bright electrolytic nickel, bright nickel, bronze, cadmium, chromium, chromium on aluminum, chromium substitute, hard chromium, color added, copper, electroless nickel, electrolytic nickel, gold, gold oxide, hard chromium alternative, hexavalent chromium free, hot solder dip, hot tin dip, indium, lead, nickel, palladium, platinum, precious metal, rhodium, satin nickel, silver, thin dense chromium, tin, tin (lead-free), tin/lead, trivalent chromate, zinc chromate (black, blue-bright, clear, green, yellow)
Production Flexibility
Prototype to full production tooling support
Low-volume to high-volume production
Short-run fabrication available
Low-cost startup options
Shorter lead times available
Ability to debug products before hard tooling
Bridge production while hard tooling is being built
File Formats Accepted
AutoCAD (DWG), DXF, IGES, JPG/JPEG, Mastercam (MC10 & up), PDF, STEP, TIFF, Unigraphics (PRT)
Why Manor Tool & Manufacturing
Manor Tool has over 65 years of stamping expertise, with a deep focus on tooling and process innovation. Our in-house toolroom, press operations, and ISO 9001:2015-certified systems support a flexible, forward-thinking approach. We help customers reduce costs, increase output, and evolve their products from prototype through long-term production.
We also offer secondary services like heat treating, deburring, plating, and welding—allowing us to deliver a complete, finished part from one trusted partner.
Ready to Get Started?
Let’s talk about how Manor Tool can support your next project. Reach out to request a quote or get expert input on your manufacturing needs.
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