Category Archive: Quality Control

Why ISO 9001:2015 Certification Is So Important in the Metal Stamping Industry

To ensure we provide only the highest-quality metal stamped products to our customers, Manor Tool & Manufacturing Co. is now ISO 9001:2015 certified in the following areas:

  • Manufacture of Precision Metal Stampings
  • Deep Drawn Stampings
  • Machined Components and Assemblies for Various Industries
  • Design and Construction of Tooling

manor tool iso 9001:2015 quality assurance manager

Manor’s pledge to industry-leading quality begins even before the work does. Our engineers and quality inspectors work closely with our tooling and development experts to guarantee excellence from the start. We closely monitor every step of the manufacturing process to ensure that products not only meet but exceed the most stringent standards. We’re constantly striving to improve processes, keeping customers’ satisfaction at the forefront of everything we do. Earning the prestigious ISO 9001:2015 certification is just another way to show our commitment to superior quality.

“Achieving ISO 9001:2015 certification for Manor Tool was a team effort, and the process went smoothly thanks to the hard work and dedication of everyone involved. I worked together with all of our different departments, including sales, purchasing, production, inspection, and tool room in order to update our procedures to incorporate risk assessments. By continuously assessing the risk of taking on a large project and the demand associated with that, we can continue to help our customers meet their goals,” said Lucy Lopez, quality assurance manager for Manor Tool.

 

Download a copy of our ISO 9001:2015 certification.

 

Understanding the ISO 9000 Family of Certifications

The ISO 9000 family of certifications was first published in 1987 by the International Organization for Standardization (ISO), laying out the basic principles of quality management systems. Put simply, this family of certifications provides critical tools and guidance for companies and organizations that want to ensure quality standards are being met.

The ISO 9000 series is based on seven fundamentals:

  1. Customer focus
  2. Leadership
  3. Engagement of people
  4. Process approach
  5. Improvement
  6. Evidence-based decision making
  7. Relationship management

The layout is similar to the previous ISO 9001:2008 standard, following the “plan, do, check, act” method, but the new ISO 9001 certification places more emphasis on risk-based thinking. The general purpose of these quality objectives is to assess company adherence to the requirements, facilitate effective deployment of necessary initiatives, and improve quality management systems overall.

ISO 9001:2015 requires companies to document any other procedures required for compliance, and issue and communicate a documented quality policy, a quality management system scope, and key quality objectives. Organizations certified to the ISO 9001:2008 standard have a three-year period to transition to ISO 9001:2015. That transition period ends in September 2018. A new version of ISO 9001 is released about every seven years.

 

Benefits of the ISO 9001:2015 Certification

ISO 9001:2015 certification is important for a number of reasons. Though the certification isn’t law, it’s the world’s most popular standard for quality management systems. Earning the certification reflects a high level of professionalism and shows that a company’s products and services are of a consistent quality.

ISO 9001:2015 certification also illustrates that a company’s offerings meet customers’ unique requirements. Plus, abiding by these guidelines can allow for streamlined business processes as they are continuously improved upon, saving money and time for both Manor and their customers.

Certificates such as ISO 9001: 2015 are invaluable tools in the industrial sphere, helping companies provide better quality and higher service while offering customers ultimate peace of mind. As Lopez said, “A customer will always want to choose a supplier that is proactive about achieving this certification and has the appropriate procedures in place.”

 

Learn More

Visit our Quality Assurance Department page to download a copy of our ISO 9001:2015 certification for your records.

 

 

 

Options for Secondary Services from Manor Tool

We’re proud to offer metal stamping, progressive die stamping, custom tooling and fabricating services for our clients. Alongside these services, one of the things that has long helped Manor stand out from other companies in the industry is our commitment to providing a complete solution – helping customers to reduce lead times, improve quality, and eliminate many of the headaches that can develop in the manufacturing process with other providers.

secondary machining services 02 plc 003

That’s why it’s important for a metal stamping company to offer a full range of secondary services designed to help you get the best components for your project. Our facilities are designed with these needs in mind. Here are just a few of the secondary services we offer:

  • Deburring

  • Drilling

  • Powder Coating

  • Machining

  • Painting

  • MIG, TIG, SPOT, and Project Welding

  • Plating

  • Assembly

While some other companies offer these secondary services, few work carefully with their customers to ensure the right combination of services is available for every project. It’s part of what sets us apart and allows us to provide the best possible solutions in so many situations.

A Commitment to Meeting Customer Needs

This is best illustrated in our ability to customize project specifications based on customer needs. For example, short run fabrication is an ideal solution for those with lower volume products in need of short lead time for production runs. Short run fabrication gives you the opportunity to pinpoint and fix issues in a product’s design or production process before you go through development of hard tools that can cost quite a bit more. Manor offers this service, allowing you to get into full production faster and with fewer issues.

Supplemental Machining Services

Another valuable secondary service is machining. Whether for shafts, forgings, castings, or fasteners, a full service machine department will allow you greater flexibility in what you develop in plastic and metal parts. Manor has such a department, which you can read more about here.

The bottom line is that the major components of a project are incredibly important, but so too are the secondary services that can speed up production, reduce lead times, and ensure optimal quality for your parts. That’s where Manor comes in, offering comprehensive secondary and machining services for companies like yours.

Contact us today to learn more about these services and what we can do for you. 

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A Guide to Reducing the Cost of Metal Stamped Parts

In this day in age, it can be challenging for companies to save money on a day to day basis when there is a need to purchase materials and equipment. There are 10 easy ways in order to save your company some money when dealing with the costs of metal stamped parts.

describe the imageMetal Prices: With current fluctuation of metal prices, you may be able to find savings in an alternative material that you did not consider previously. For example, frequently we are able to substitute 1050 Annealed Spring Steel for HSLA with minor design modifications.

Tooling Requirements: Review your current tooling requirements for your components and determine if there are alterations that can be made to reduce complexity and maintain functionality. For example, changing square holes to circular holes drastically simplifies machining and tooling requirements. This will reduce your production time and your overall component cost.

Product Design: By analyzing the current design performance you may be able to identify areas of design modification that can reduce your costs. You may be able to alter your design slightly to provide advantages in other areas while maintaining the function and integrity of the part. Some changes would allow you to ship more parts together and deliver more parts in each shipment.

Services: If your component currently requires services from multiple vendors, investigate finding a partner that can supply all of these services for you. Not only will you save on shipping costs, but you will have one point of contact for the successful production of your component.

Production Volume: Has your production volume increased without reviewing your original design? Frequently the need for more components is met with a basic increase in production orders. When volume increases the opportunity arises to streamline your product design to increase manufacturability and production timelines. If you are still using your basic prototype design, now is the time to analyze where changes can be made to still achieve the required functionality from the component, while reducing costs.

untitled2Layouts: By changing the layout of your components you can produce more pieces using less material. If your original layout had 10 parts on your design and you can fit just one more, you are now getting 10% more products for the same material price!

Delivery Scheduling: Consider how alternative delivery schedules or carriers may impact your profitability for each component

Company Partner: Make sure your current metal stamping partner has a deep understanding of your area of expertise. Frequently different vertical markets will require different production steps or documentation.

Project Management: Review the project information and feedback you are provided for reliability, expediency, quality and accuracy. If you do not have strong project management for your metal stamping components, you will lose time managing the project yourself.

Alternate Machinery: It is possible that different machinery may allow you to condense your production runs by combining feature creation. By reducing the number of passes, tooling setups/fixtures, and manual machining the cost of your component can decrease.

By keeping in mind these 10 quick and easy steps, you will be surprised at how much money your company will end up saving. 

 

Looking to cut down on cost?Download our Metal Stamping Cost Savings Guide

 

 

Manor Tool Earns Spot in Quality Magazine’s Leadership 100 Rankings

Manor Tool & Manufacturing has been selected as one of Quality Magazine’s 2013 Quality Leadership 100 companies.

To make this prestigious list, Quality Magazine domestic subscribers were evaluated on a number of factors including quality training, continuous improvement, and internal quality programs, among others. Manor is in good company–Ford Motor Company, Boeing, Chrysler, and Whirlpool also make the list of companies that have shown they are committed to quality.

Quality Leadership 100 Award

At Manor, we ensure quality throughout every step of the manufacturing process. Here are a few of the ways we make this possible:

To learn more about our quality services, click here.

To learn more about the Quality Leadership 100 rankings, click here to watch a video from Quality Magazine.

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