Category Archive: Metal Stamping

Metal Stamping Trends for 2019

According to international market research and consulting expert Grand View Research, global demand for metal stamping products and services will reach $299.63 billion USD by 2025. This trend is partially driven by the increasing variety of metal stamping applications in the automotive, industrial machinery, and consumer electronics industries. Similarly, increased reliance on sheet metal applications will support growth and innovation in these same industries.

Despite the increasing tariffs on imported Chinese materials and goods such as steel and aluminum, the U.S. manufacturing sector is showing signs of positive job growth. With no end in sight yet for the ongoing economic negotiations between the two countries, it’s more important than ever for OEMs and manufacturers to consider reshoring and tooling transfer initiatives to diversify their supply chains and minimize potential disruptions down the line.

Key Metal Stamping Trends

Metal Stamping Design ReviewMetal stamping is a cost-effective process that allows manufacturers to meet customer expectations without risking profits. A diverse group of industrial manufacturers use metal stamping to control costs while delivering superior products.

  • In the automotive industry, passenger vehicles use metal stamped parts to maintain safety standards and control consumer costs.
  • In the aerospace industry, metal stamped parts facilitate the production of ultralight planes that use less fuel.
  • In the solar industry, metal stamping makes it easier to deliver power to impoverished areas with few options.
  • In the agricultural industry, farmers use metal stamped parts to decrease their repair and maintenance costs for automated processing equipment.

Metal stamping also supports a range of important processes that allow manufacturers to customize the look, fit, and function of the products they create. These processes include:

  • Embossing
  • Blanking
  • Bending
  • Coining
  • Flanging

Besides these trends, these factors directly impact the growth and benefits of metal stamping.

  • The popularity of sheet metal continues to rise in the manufacturing sector. Businesses find sheet metal to be a flexible and dependable material when compared to other options.
  • With the lower material costs, manufacturers that use sheet metal can produce their pieces with less investment. By using metal stamping techniques, industrial businesses will realize higher profits.
  • The increase in industrial metal stamping is driving competition, collaboration, and innovation among manufacturers. As businesses see the value of these methods, more manufacturers are offering these services to their clients.

Custom Metal Stamping Services from Manor Tool & Manufacturing

At Manor Tool and Manufacturing, we work with customers from a diverse range of businesses to create quality components right here in the United States. We’re committed to continuing to make America’s manufacturing and industrial sectors strong through our commitment to reshoring initiatives. To learn more about how a tooling transfer can help ease the potential for disruption in your supply chain, download our guide Everything You Need to Know About Transferring Tooling.

Find out how Manor Tool & Manufacturing can help you improve your manufacturing processes with our custom metal stamping services. Contact our representatives to talk about the benefits of metal stamping for your project.

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3 Key Characteristics of a Successful Metal Stamping Partnership

An important decision for any business to make is choosing the right partners. When it comes to the metal stamping industry and its many applications, factors such as company history, scope of capabilities, and a focus on innovation are vital elements to consider in any potential partner.

Here are a few essential characteristics to look for when deciding on the right partner for your next metal stamping project.

Company History

The company you choose for your metal stamping partner should possess a strong portfolio and established history of working with challenging yet successfully completed projects. It’s also important for the values of a potential partner to be aligned with yours, providing transparency in their processes and methods of operation.

Scope of Capabilities

Metal Stamping Design Review

While a potential partner should have expertise in the techniques of metal stamping, they should also offer value added services that extend beyond their core practices. For example, Manor Tool began strictly as a tool and die shop, but now we also specialize in forming, bending, punching, and deep-drawn metal stampings. We provide a wide range of capabilities, which means we never outsource projects to a third party. This increases efficiency and saves costs in the long run.

Focus on Innovation

The manufacturing industry is rapidly changing, and a strong partner will be ready and prepared for whatever the future brings. Modern equipment and processes such as automation can greatly increase efficiency and reduce long term production costs. With a metal stamping partner that employs the latest manufacturing techniques, you’ll continue to receive high quality components that can help you to stay ahead of the competition.

Manor Tool: History, Scope, & Focus

Manor Tool and Manufacturing has a long and proven history of delivering successful, quality metal stamped parts, a broad scope of services, and a deep commitment to staying at the forefront of innovations in the manufacturing industry.

Our full range of services includes metal stamping, deep drawn stamping, progressive die stamping, custom tooling and fabrication, machining, manufacturing design and engineering, and finite element analysis.

To learn more about the qualities of an ideal business partner, download our eBook, “Choosing the Right Partner for a Successful Metal Stamping Project” today.

Download your copy of Choosing the Right Partner for a Successful Metal Stamping Project

Manor Tool: 60 Years in Metal Stamping Excellence

After being honorably discharged from the Marine Corps in 1945, Lee Simeone, like so many other young men, found work in America’s booming industrial sector. At the time, the United States was undergoing exponential economic growth as it operated under the Marshall Plan to rebuild Europe. Simeone found work making tools and dies, rising through the ranks of local plants in the Chicago area until, in 1959, he decided to found his own company.

Thus, the Manor Tool & Manufacturing Company was born. Simeone made a $9,000 down payment on a facility in Schiller Park, IL, from which our company grew into the expansive metal stamping, fabricating, and part assembly powerhouse it is today.

After leading the company for 36 years, Lee Simeone went into semiretirement in 1995. He promoted his son, Thomas Simeone, and son-in-law, Ken Galeno, to take on the mantles of president and vice president, respectively. Under the leadership of Simeone and Galeno, Manor Tool has grown to a 32-press facility, offering a full range of services including:

  • Design and engineering
  • Tool and die fabrication
  • Metal stamping
  • Deep-draw stamping
  • Custom tooling and fabrication
  • Secondary machining and finishing services

    

Company History and Accomplishments

Since 2000, we’ve upgraded our production department to include a 400-ton stamping press, a 330-ton Servo press, and an automated robotic production cell to complement our 32 stamping presses. But one thing that’s never changed is our proud tradition as an independent, family-owned company.

For this reason, we’ve spent the last number of years investing in our employees, putting future technology, equipment, and leadership directly into the hands of the people who have helped us come so far. We’ve also spent the last 11 years expanding our footprint across Illinois, acquiring Vogel Tool in 2008 and creating CLL Engineering in 2011 to produce tube fabricating tools and gasket dies, respectively.

Manor Tool also seeks to cement its place as a community resource to both the manufacturing world and to our neighbors in Illinois. Many of our employees count themselves as members of the Technology and Manufacturing Association, which is one of the largest associations of its type with accomplishments dating back to 1925. We also partner with local high schools and community colleges to sponsor shop classes and other training programs for the next generation of manufacturers.

Preparing For the Next 60 Years of Success

We at Manor Tool and Manufacturing are proud of our achievements in the metal stamping industry from the last 60 years, and we seek to build on these successes so that we could provide customers with innovating metal stamping solutions far into the future.

If you would like to learn about our offerings at any of our divisions, contact us and request a free quote today.

 

A History of Metal Stamping in Chicago

Hog Butcher for the World,
Tool Maker, Stacker of Wheat,
Player with Railroads and the Nation’s Freight Handler.

Carl Sandburg

For nearly six decades, Manor Tool and Manufacturing Company has been providing our hometown of Chicago with the finest metal stamping services in the Midwest. We’re proud to be regarded as a pillar of the city’s manufacturing industry, and we look forward to promoting industry in Chicago for years to come.

Chicago has long been founded on heavy industry. Since its founding as a small trading post at the foot of Lake Michigan, the city has evolved into one of the world’s industrial powerhouses. Even today, Chicago’s manufacturers remain essential to the American economy, supplying the country with everything from construction equipment to medical devices. As proud Chicagoans ourselves, we wanted to take a moment to walk through the history of manufacturing in our city and the metal stamping that underlies so much of it.

The Early Years

Chicago became a center of American industry in large part because of its location. Thanks to the portage between the Chicago and Des PlainesRivers, Chicago connected the Great Lakes with the Mississippi River and its many tributaries, effectively providing access to the entire interior of North America before railroads connected it to the rest of the country.

The young United States recognized Chicago’s importance early in its history, with American settlers first arriving in the area in the early nineteenth century. Agriculture soon followed, along with the first iron foundry in the state of Illinois.

1830s: A Center of Running Waters

The completion of the Erie Canal in 1825 transformed Chicago. By connecting the Hudson River to the Great Lakes, it created a direct water route between the major ports of the east with the rapidly growing Midwest. The Chicago Portage offered the Canal’s users direct access to the heartland and Chicago soon became the primary destination for the country’s grain, iron, and produce.

Because it still necessitated some overland travel, however, the Portage was not perfect. To further simplify transportation between the Great Lakes and the Mississippi, Chicago began construction of the Illinois and Michigan Canal in 1836. With its completion in 1848, the city effectively controlled all traffic between the Great Lakes and the Mississippi, making it the center of American transportation.

1850s: The Rise of the Railroads

The coming of the railroads ensured that Chicago would continue to command a powerful influence over American transportation. Major railroads from the East Coast terminated in Chicago, while the primary routes to the West Coast originated in the city. With access to nearly any market in the country, farms and mills across the Midwest began shipping their goods to Chicago en masse, while plants and factories began to appear in the heart of the city.

By 1900, Chicago had become the world’s fifth-largest city and the country’s leading manufacturer of foundry and machine-shop products. Industries such as meatpacking, iron, national retailing, furniture, tobacco, and lumber grew rapidly, as Chicago began to dominate the Midwest and rival New York in economic importance.

The Twentieth Century

1900 – 1940: The Might of Metal Fabrication

Connected by land and sea to the entire county, Chicagoland became the center of heavy industry in the United States in the early twentieth century. The region’s lumber mills and slaughterhouses were soon joined by large-scale electrical industry, iron and steel mills, machine shops and foundries on the South and Southeast Sides. Small and medium-sized family-owned firms found on the West and North Sides contributed significantly to this economic growth.

Among those companies was Vogel Tool & Die. Founded in 1934 by Julius Vogel, the company obtained a patent for a punch and die pipe-notching process that enabled it to distinguish itself from other metalworkers in the region. 75 years later, Vogel Tool & Die joined the Manor Tool family.

1941 – 1945: Leading the War Effort

After years of hardship during the Great Depression, World War II revived heavy industry in Chicago, which became a major contributor to the war effort. The 1,400 companies based in and around the city produced everything from field rations to missiles for the Allied forces, while the area’s aviation plants supplied it with engines, aluminum sheeting, and parts.

Chicago also played a decisive role in the development of nuclear technology. After years of research, a team of physicists led by Enrico Fermi constructed the first nuclear reactor at the University of Chicago. With the secrets of nuclear fission understood, the US soon produced the atomic bomb that helped end the war. 

1946 – 1949: After the War

Manufacturing in Chicago continued to thrive after the war, with output jumping to $6.68 billion by 1947. Local companies such as Zenith, Motorola, and Western Electric began to produce televisions, electronics, and other newfangled consumer goods. All of these companies depended on metal produced by Chicago’s metalworkers.

Other significant products appeared in the Chicago area during these years. Constructed in nearby LaGrange, General Motors’ diesel locomotives quickly replaced the nation’s remaining steam engines. Wurlitzers and Bally pinball machines begin to appear in arcades and restaurants alongside Kraft and Wrigley food products.

1950 – 1999: A Changing of the Guard

Buoyed by the thriving economy, Chicago witnessed a surge in local businesses in the mid-twentieth century. Manor Tool is among these companies. After serving in the Marines during World War II, our founder Lee Simeone returned to Chicago to become an apprentice tool and die maker. After gaining valuable experience, Lee opened Manor Tool in 1959 and quickly became a leading provider of metal stamping services to Chicago’s many manufacturers.

However, international economic developments soon took their toll on manufacturing in the Chicago area. Foreign manufacturers began marketing everything from cars to televisions to American consumers, causing many American manufacturers to tighten production.

By the 1970s, many companies formerly based in Chicago had relocated elsewhere to reduce their labor costs. Other companies in the area began outsourcing their jobs to rapidly developing countries such as China and India, a trend that continued for the rest of the century.

2000 to the Present: A Rebirth

After years of declining output, American manufacturing has experienced a revival since the turn of the millennium. With rising concerns over IP theft, quality control, supply chain management, and environmental sustainability, many American companies have begun to return offshored jobs to the United States.

Chicago’s metal stamping industry has benefited significantly from this revival. In recent years, the city has once again become the center of American industry, with companies of all sizes moving into Chicagoland. Similarly, the state of Illinois has become the largest exporting state in the Midwest and the fifth-largest in the country. As American businesses continue to embrace reshoring, this growth will likely continue for years to come.

A Mainstay of Chicago Industry

Industry in Chicago has changed dramatically over the years. At Manor Tool, we’ve witnessed many of those changes firsthand. Throughout our history, we’ve taken advantage of the booms and persevered through the busts by maintaining close relationships with our customers and pursuing innovation wherever we can. We’re proud to know that we’ve played a part in the history of manufacturing and metal stamping in Chicago, and we’re eager to improve its future however we can.

From sponsoring spring break internship programs for high school students to supporting the University of Illinois’ Senior Engineering Project program, Manor Tool constantly works to raise awareness of the proud history of industry in Chicago and create opportunities for the next generation of manufacturing professionals. If you’d like to learn more about our commitment to the Chicago metal stamping and manufacturing industries, contact us today.

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5 Reasons to Consider a Tooling Transfer for Metal Stamping

As the U.S. economy and global manufacturing supply chain continue to evolve, many companies are realizing the need to maintain a consistent inventory of parts and tooling for their core operations. With OEMs examining supply chain risk management more closely than ever, it’s no surprise that tooling transfers have become increasingly popular in today’s industrial landscape.

Tooling transfers can prevent a number of common challenges that slow production or threaten to derail it altogether, including the following common tooling issues:

  1. Old tooling: Tool maintenance is essential, both to maintain safety and ensure high quality output, but requires appropriate resources like highly trained team members. If a trained staff is a prohibitive cost, however, you can easily outsource this work. Manor Tool and Manufacturing Co. has a team of qualified tool makers and apprentices on staff who can service and maintain your existing tooling for you.
  2. Supplier quality: Transferring your tooling to another company is a safeguard against inconsistency and poor quality from overseas suppliers. In fact, slipping standards are among the top reasons for tooling transfers.
  3. Timeliness: Suppliers don’t always deliver parts when promised. An in-house tool room reduces downtime spent on repairs and debugging.
  4. Minimize risk: When unexpected disruptions such as economic downturns, political unrest, or natural disasters affect the global supply chain, delays and inconsistent end-user experiences are likely to follow. An experienced tooling transfer provider can smoothly navigate these obstacles and minimize their effect on your company.
  5. Industry-specific expertise: Manor Tool has years of experience in custom tooling for metal stamping and formed components in a variety of applications. As an ISO 9001:2015 certified company, Manor Tool is deeply committed to quality in every project. Regardless of your company or industry’s demands, we can work with you to develop the right solution for your tooling transfer needs.

For more information about the benefits of transferring tooling and how to ensure a successful tool transfer, download our eBook, “Everything You Need to Know About Transferring Tooling.”

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To find out how transferring tooling with Manor Tool can help you address common manufacturing issues, including lack of in-house tooling staff, supplier uncertainty, and inefficient production operations, contact our team today.