Category Archive: Manor Tool

Another Successful Year for Manor Tool’s Internship Program

For students, spring break often represents a time to kick back and relax with friends and family before the end of the school year as the busy summer months approach. But not all seniors use their time to unwind; some students keep going full speed ahead.

At Manor Tool, we’re doing our part to decrease the manufacturing skills gap by supporting these motivated high school students and helping them to enhance their knowledge outside of the classroom.

Educating Tomorrow’s Workforce

Each year, Manor Tool offers an internship program over spring break to honor our commitment to the Chicago manufacturing industry. We work with local high schools and trade associations in an effort to increase interest and knowledge about our industry and the many career opportunities it offers.
Our internship program has two main goals. First, we aim to give interested students the chance to learn more about manufacturing by allowing them to be a part of our team for a week. Second, we intend to create an interest in manufacturing to help build and grow tomorrow’s workforce.

We received numerous impressive resumes of students interested in joining our internship program. This year, two students stood out among the highly qualified candidates: Salvatore (Sal) Labarbera and Noah Guadalupe. These students were chosen based on their history of mechanical and engineering based classes and extracurricular activities. From looking at their resumes, we could tell they would be a great fit with the Manor Tool team.

Their week consisted of learning every facet of what Manor Tool does, starting with a tour of our facilities to learn how to operate a punch press. Over the next few days, Sal and Noah learned about all the departments and how each one impacts Manor Tool, including: Engineering and Design, Sales, Customer Service, Accounts Payable, and Ownership. We gave them a glimpse into the many departments and team members it takes to offer high quality stamping, machining, designing, and engineering services.

Looking Forward

As the need for qualified engineering and machining employees greatly increases, our team at Manor Tool hopes to help decrease the manufacturing skills gap by expanding our role to include more education and opportunities to prospective engineering students.

We enjoyed our week getting to know Sal and Noah, and we look forward to welcoming more interested students to our internship program in the future.

Manor Partner Highlight: “mHub” Chicago

Manor Tool is a family business with deep ties to the Chicagoland area.  Beyond working to create the highest quality products for our customers, it’s also our company’s mission to continue to grow and nurture the manufacturing industry in Chicago.  Our president, Tom Simeone currently works closely with  an organization called mHUB, that is doing just that. Manor Tool wants to highlight the mHUB  mission and their work, to encourage others to join the movement towards building up manufacturing in both Chicago and beyond.

Manor’s President Tom Simeone Wins TMA’s 44th Annual Winzeler Award

Manor is elated to announce that on March 4th, our very own, Tom Simeone, was honored by the Technology & Manufacturing Association (TMA), becoming the 44th recipient of their prestigious Winzeler Award

TMA started as a small organization of a few tooling and machining companies that banded together in 1925 to better the industry, and has since grown into the powerhouse of an organization it is today.

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3 Benefits of Using Advanced Servo Technology

Thirty years ago, Manor Tool’s second-generation owner and president, Tom Simeone, was faced with a life-altering decision. A recent engineering graduate from the University of Illinois at Champaign-Urbana, he had two potential paths ahead of him. One was to further his education, and pursue a Doctorate degree at the University of Illinois. The second was to join his father and Ken Galerno at Manor Tool – the family business his father founded in 1959.

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Manor Tool: Trusted Name for Over Half a Century

History of Manor Tool

On February 19, 1924, Lee Simeone was born in Chicago. Around the time of the United States’ entry into World War II, a young Simeone enlisted into the Marine Corps; he was honorably discharged at the end of the war in 1945. Manor Tool

Returning home to Chicago, the 21-year-old Simeone found work in the industrial sector, learning the art of making tools and dies. Simeone continued to make tools and dies for a number of companies in the Chicagoland area, improving his skills everywhere he went, for 14 years. 

Then, in 1959, the now 35-year-old Simeone founded Manor Tool & Manufacturing Company. 

Under Simeone’s leadership, Manor Tool grew from the boutique tool and die shop he founded to an expansive metal stamping, finishing services, and parts assembly company. Today, operating a 32-press facility, Manor Tool offers a wide range of services: 

Over the more than 50 years since our founding, Manor Tool has become a well-respected leader of the metal stamping industry.

Quality at Manor Tool

The Manor Tool name is synonymous with quality. This is a reputation that we have worked hard over the years to attain. In everything we do, from prototype design to finishing processes and assembly, quality of work is our number one goal.

Every part that we manufacture at Manor Tool is subjected to quality assurance protocols at every stage of production. Raw materials, tools and dies, prototypes, stamped parts, and assembled parts are all inspected for quality. Finally, each completed part undergoes quality inspection before being made available for delivery.

Continuous Improvement at Manor Tool

Part of the reason Manor Tool is so well known for the quality of our parts is because of our efforts at continuous improvement. The moment something stops improving—be it a part, a technology, an industry, or a company—is the moment that it becomes irrelevant.

To ensure our continuous improvement, Manor Tool never rests on its laurels. We are always looking for ways to advance our skills, capabilities, and processes. One way in which we do this is by holding regular Kaizen Events.

“Kaizen” translates from Japanese as “change for better.” At a Kaizen event, Manor Tool team members from a variety of departments gather to evaluate a process and recommend changes to it. Using Kaizen events, Manor Tool has been able to improve in every way—we have increased productivity, grown revenue, improved employee safety, and enhanced customer satisfaction.

 

The Effect of Continuous Improvements on Manufacturing and Business Processes

Improving a business is an easy idea to agree with but a much harder one to implement. Finding areas that need improvement and making changes accordingly is one of the most difficult ideas to quantify. Systematically improving performance on a continuous basis is very difficult for most industries to do on their own.

We were also looking for ways to make improvement a continuous and structured effort when we learned about Kaizen Events. This approach engages the employees in determining where improvements can be made and how to successfully implement solutions.  By improving the process, we reduced inefficiencies and increased the quality of the final products.

Because we have been extremely successful with the Kaizen approach, we produced a new eBook to outline how this can be used to improve manufacturing operations as well as any other business structure. How to Use Kaizen Events to Optimize Manufacturing offers a glimpse inside Manor Tool and our drive to improve company performance.

describe the imageWhen you download this eBook, you will explore

  • What a Kaizen event is
  • How Manor implements Kaizen events
  • Examples of Kaizen success stories at Manor 
  • Barriers to implementing Kaizen events
  • Creating an effective Kaizen event
  • The real power of Kaizen events

Sometimes, the greatest obstacle to modifying or changing a process is the idea that “that’s the way it has always been done.” With Kaizen events, the issue isn’t to tear processes down but to build them up through improvements that have been carefully evaluated through knowledgeable discussions.

Having experienced this process first hand, we believe that Kaizen events are well worth the time and effort. We have used Kaizen events to target improvements in safety and efficiency throughout the company and continue to improve our processes for our employees and our clients.

Download How to Use Kaizen Events to Optimize Manufacturing for free from our website today to begin the process of optimizing your operation.

How to Use Kaizen Events to Optimize Manufacturing

Internal Machining Centers for Tool & Die Production and Maintenance

Manor Tool & Manufacturing believes customers deserve the finest in tool and die manufacturing. We believe it is an integral part of the manufacturing process. Our eight machining centers create the tooling required for production, supporting one of the largest tool rooms in the greater Chicago area.

These internal machining centers provide the control required to meet the demands of production cycles in today’s just-in-time work environment.

Reasons that Internal Machining Centers Help Meet Production Cycles

Consider the following:

  • Lead times and production scheduling. Our in-house machining centers allow us to set and follow your timetable to complete the tooling. Using a secondary source for machining exposes the tool & die company (and the customer) to unplanned delays.
  • Better accuracy. Specific tooling requirements for tooling features such as hole size or if the hole is tapped, countersunk, or reamed are programmed by us right off the geometry and done in a single set up. Conveying the same information to an outsourced supplier of machining requires more communication, increasing the potential for error, added scrap, and more re-working to fix mistakes.
  • Improved productivity. Keeping all machining in-house prevents issues encountered using a secondary source. There is no downtime because of delays caused by transportation time or supply chain bottlenecks. Employees maintain focus on the customer’s deadline because there is no downtime caused by sending the tool out for machining.
  • Maintaining control of the die/tool. There used to be a public service announcement (PSA) that appeared around 10:00 in the evening: “Parents, do you know where your children are?” The PSA implied that children left without supervision might get into trouble. The same implication fits when having your product shipped to a secondary supplier for machining. You may know the tool & die shop, but how well do you know their machining source? Our in-house machining centers eliminate this worry. The bottom line result is the on-time delivery of an accurately made product without the excessive waste associated with outsourced machining.

Manor Tool Machining Centers

Our eight machining centers are housed in two locations:

Manor Tool & Manufacturing headquarters (three machining centers that work primarily on maintaining dies)

  • Okuma 3-axis CNC machining center
  • Feeler
  • VMC Haas VF5

CLL Engineering (five machining centers focus on die production)

  • Quantum CNC machining center
  • 2 – Okuma 3-axis machining centers
  • Haas CNC machining center
  • Haas TL-2 CNC lathe
  • Versatility in the Machining Center

These machines provide the versatility to accommodate large capacity dies, offer high-speed milling and perform standard CNC machining. Each location emphasizes either production or maintenance support.

However, both locations have the flexibility to do the other’s work in order to meet production needs. A complete list of our tool room equipment is available here:

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For more information on our manufacturing processes, or to learn more about Manor’s in-house machining centers, contact your Manor representative today.

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