Category Archive: American Manufacturing

Investing in Tomorrow’s Engineers

While the far-reaching effects of technology in contemporary life are no secret, many future opportunities in engineering and manufacturing have yet to be explored. The world of tomorrow will be defined in large part by young people who choose to study engineering in the coming years.

At Manor Tool & Manufacturing Company, our involvement with the community goes far beyond our stamping and tooling services.

We are dedicated to helping engineering students connect to the manufacturing world, gaining essential real world experience while improving their current skills — and perhaps becoming inspired to seek out new ones.

Inspire Your Future: Uniting Education and Industry

young_engineers1_1.jpgWe are proud of our relationship with the Inspire Your Future initiative. This organization is dedicated to bringing the lessons of the classroom to the real world.

Reaching over 24,000 high school students, Inspire Your Future provides valuable workplace experience for young people who want to see the relevance of their schooling first hand.

The group also plays a vital role for local businesses, helping to attract students to areas that employers need the most help to fill.

Training for CEOs

We’re not talking about chief executive offers here, but rather Career Exploration Opportunities. The CEO program offered by Inspire Your Future provides future engineers and manufacturers direct contact with the industry.

Students can choose from a number of valuable experiences, including company tours, on-site job shadowing, mock interviews, and company internships. The CEO program also brings the industry directly to students, with company representatives available to provide education to classrooms or school assemblies.

Empowering Students to be Industry’s Leaders

We are proud partners with the Inspire Your Future program, helping high school students learn all different angles of the manufacturing industry.

Young people can enjoy the benefits of learning about career options that suit their skills before making expensive college choices —maximizing the benefit of their education.

Our work also gives students an early advantage by letting them set career goals that reflect realistic opportunities in the world of industry, all while working with a trusted company that has been serving the community for over 50 years.

Our work with Chicago’s future engineers doesn’t stop with the Inspire Your Future program, however. We have a tradition of staying in touch with young people who are interested in exploring engineering and manufacturing.

In October 2015, we welcomed Cook County President Toni Preckwinkle to our open house celebrating Manufacturing Day; many students were in attendance to get better acquainted with the industrial and manufacturing field.

In addition to working with local high schools, we also have partnered with the University of Illinois to give college students important engineering experience in real world settings.

Dedicated to Improving the Community

With our long tradition of providing the best quality manufacturing in the area, we are proud to supplement our educational outreach programs with a broad range of services to benefit the community.

Our programs include innovative seminars areas such as Kaizen Events and much more. You can download our eBook on Kaizen Events here. To find out more about how we work with the community to build the future of engineering and manufacturing, please contact us today.

How to Use Kaizen Events to Optimize Manufacturing

Manor Tool: Trusted Name for Over Half a Century

History of Manor Tool

On February 19, 1924, Lee Simeone was born in Chicago. Around the time of the United States’ entry into World War II, a young Simeone enlisted into the Marine Corps; he was honorably discharged at the end of the war in 1945. Manor Tool

Returning home to Chicago, the 21-year-old Simeone found work in the industrial sector, learning the art of making tools and dies. Simeone continued to make tools and dies for a number of companies in the Chicagoland area, improving his skills everywhere he went, for 14 years. 

Then, in 1959, the now 35-year-old Simeone founded Manor Tool & Manufacturing Company. 

Under Simeone’s leadership, Manor Tool grew from the boutique tool and die shop he founded to an expansive metal stamping, finishing services, and parts assembly company. Today, operating a 32-press facility, Manor Tool offers a wide range of services: 

Over the more than 50 years since our founding, Manor Tool has become a well-respected leader of the metal stamping industry.

Quality at Manor Tool

The Manor Tool name is synonymous with quality. This is a reputation that we have worked hard over the years to attain. In everything we do, from prototype design to finishing processes and assembly, quality of work is our number one goal.

Every part that we manufacture at Manor Tool is subjected to quality assurance protocols at every stage of production. Raw materials, tools and dies, prototypes, stamped parts, and assembled parts are all inspected for quality. Finally, each completed part undergoes quality inspection before being made available for delivery.

Continuous Improvement at Manor Tool

Part of the reason Manor Tool is so well known for the quality of our parts is because of our efforts at continuous improvement. The moment something stops improving—be it a part, a technology, an industry, or a company—is the moment that it becomes irrelevant.

To ensure our continuous improvement, Manor Tool never rests on its laurels. We are always looking for ways to advance our skills, capabilities, and processes. One way in which we do this is by holding regular Kaizen Events.

“Kaizen” translates from Japanese as “change for better.” At a Kaizen event, Manor Tool team members from a variety of departments gather to evaluate a process and recommend changes to it. Using Kaizen events, Manor Tool has been able to improve in every way—we have increased productivity, grown revenue, improved employee safety, and enhanced customer satisfaction.

 

President Preckwinkle Celebrates Manufacturing Day with Students

On October 2nd, more than 2,500 businesses across the nation took part in Manufacturing Day, a manufacturing-minded day in which industrial production companies open the doors of their facilities to the public.

Among some of this year’s many participants was Cook County President Toni Preckwinkle, who attended our open house at Manor Tool & Manufacturing Company. There, President Preckwinkle toured our modernized industrial setting, noting the opportunities Manufacturing Day offers to people eager to learn more about industrial careers.

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Preckwinkle acknowledged a valuable truth about National Manufacturing Day — while it’s undoubtedly beneficial for corporations to interact and receive feedback from the general public, Manufacturing Day also provides an incredible outlet for burgeoning students to familiarize themselves with a field they are passionate about.

The opportunity presented by Manufacturing Day for students can, in turn, result in a positive future for corporations, as well.

“Manufacturers face a growing need for educated and skilled workers,” Preckwinkle said, “and events like this are designed to build interest in these careers among the next generation that will soon enter the workforce.”

Thus, Manufacturing Day proves a catalyst for a cyclical process in which manufacturers give to students, and in which students will, hopefully, give back to manufacturers.

President Preckwinkle, who has been committed to the support and growth of manufacturing careers for some time, used the platform to discuss the industrial field and its benefits.

Manor Tool was founded in 1959 as a tool and die shop and since that time has grown to be a recognized leader in manufacturing, providing customers with modern and technology driven metal stamping.

Manor specializes in punching, bending, forming, and deep drawn stampings in more than 44,000 square feet of manufacturing space and state-of-the art equipment and machinery.

Join Manor Tool in Celebrating American Manufacturing

Come join Manor Tool this Manufacturing Day, Friday OCT 2, 9:00 am – 3:00 pm, as we exhibit with the Illinois Technology & Manufacturing Association at 1651 Wilkening Road, Schaumburg.  This event will be geared towards students interested in STEM education. We couldn’t think of a better way to commemorate American Manufacturing than to help galvanize STEM interest in our youth!

TMA MFG Day

Manufacturing Day (MFG DAY) was founded in 2012 in order to help improve the way that the public perceives manufacturing industries in America.

Three large and important American trade organizations — the National Association of Manufacturers (NAM), the Manufacturing institute, and the Manufacturing Extension Partnership (MAP) — joined forces with the Fabricators & Manufacturers Association, International (FMA) to start the event.

MFG DAY is an important event. Shifting the perception of manufacturing is its primary goal — the day allows companies in various manufacturing industries to influence how the public views them. The common perception in America of manufacturing has not kept up with the times, and MFG DAY allows manufacturers to shift perception to the reality of modern industry.  

MFG DAY also fulfils a number of other important functions. It allows manufacturers from across America to come together, identify challenges they share, and work together for solutions. MFG DAY also gives manufacturers a valuable opportunity to face an issue that effects everyone in the manufacturing industry — a shortage of skilled workers. Manufacturers can use the day to promote science, technology, engineering, and math (STEM) education and the rewards of a career in manufacturing.

This year, MFG DAY is being celebrated on October 2, with some events taking place before or after as well. Ranging from Mexico to Canada, and from across the United States, more than 1,000 manufacturers will be hosting MFG DAY events for the public, including demonstrations, conferences, expos, and open houses.

Manor Tool & Manufacturing Company, an industry-leading metal stamper for more than 50 years, fully supports to aims of MFG DAY. We have always promoted community, STEM education, and safety.

Keep an eye out for our next blog — we’ll be taking you on a virtual shop tour of our state of the art facility. You can also find helpful resources on our site such as the following guide to edge type selection for deep drawn stamping!

 

How to Select a Deep Drawn Edge Type

The Effect of Continuous Improvements on Manufacturing and Business Processes

Improving a business is an easy idea to agree with but a much harder one to implement. Finding areas that need improvement and making changes accordingly is one of the most difficult ideas to quantify. Systematically improving performance on a continuous basis is very difficult for most industries to do on their own.

We were also looking for ways to make improvement a continuous and structured effort when we learned about Kaizen Events. This approach engages the employees in determining where improvements can be made and how to successfully implement solutions.  By improving the process, we reduced inefficiencies and increased the quality of the final products.

Because we have been extremely successful with the Kaizen approach, we produced a new eBook to outline how this can be used to improve manufacturing operations as well as any other business structure. How to Use Kaizen Events to Optimize Manufacturing offers a glimpse inside Manor Tool and our drive to improve company performance.

describe the imageWhen you download this eBook, you will explore

  • What a Kaizen event is
  • How Manor implements Kaizen events
  • Examples of Kaizen success stories at Manor 
  • Barriers to implementing Kaizen events
  • Creating an effective Kaizen event
  • The real power of Kaizen events

Sometimes, the greatest obstacle to modifying or changing a process is the idea that “that’s the way it has always been done.” With Kaizen events, the issue isn’t to tear processes down but to build them up through improvements that have been carefully evaluated through knowledgeable discussions.

Having experienced this process first hand, we believe that Kaizen events are well worth the time and effort. We have used Kaizen events to target improvements in safety and efficiency throughout the company and continue to improve our processes for our employees and our clients.

Download How to Use Kaizen Events to Optimize Manufacturing for free from our website today to begin the process of optimizing your operation.

How to Use Kaizen Events to Optimize Manufacturing

Manor Tool Helps Support Engineering Education

The manufacturing industry has helped shape the face of our country for hundreds of years. With the development of new technologies, many professionals have been able to meet the growing application demands of the industry. As time progressed, applications became increasingly challenging, spurring the need for newer technology and competent workers to utilize said technology.

Manufacturing is widely considered a “traditional” industry, in which most of the professionals have decades of experience; though experience is a highly sought after trait, many workers have long since reached retirement age. With these workers retiring, the industry is looking for the next generation of engineers.

At Manor Tool, our team is all too familiar with this problem—that’s why we regularly participate in educational programs to encourage interest in manufacturing.

Last January, our company partnered with the University of Illinois to give students real world engineering experience. With support from Manor Tool, a senior engineering student team of four tackled some significant assignments. Students were tasked with:

  • Performing in-depth research on casting and other technologies that may be applicable for die fabrication

  • Selecting two dies and reviewing each for cost and lead time reduction

  • Analyzing current stamping drawing designs, materials, and applications

  • Researching lubricant technologies for the materials selected

  • Analyzing force and friction environments in which the dies much withstand during stamping operations

  • Development of progressive die fabrication and lubrication alternatives for die design

  • Reviewing alternatives with Manor Tool personnel for applicability, feasibility, cost, potential prototyping, testing and economic analysis

  • Finalizing recommended designs, lubricants, and economic analysis for delivery to Manor Tool & Manufacturing Co. along with final report and presentation

 University of Illinois and Manor Tool  Back Row left to right: Pratham Gandhi, Brian Hoppe, Matthew Wiencek, Jingtin Lin. Front Row left to right:  Kevin Segebarth, Tom Simeone

  

Our engineers provided students with feedback for each of these tasks and helped finalize the results for highly detailed reports and presentations. Each team of students worked diligently to complete assignments under the watchful eye of Manor Tool’s team of specialists.  

“It was great seeing the students’ progression over those few months, said Kevin Segebarth, General Manager of Manor Tool. “I was impressed by their very professional manner and eagerness to learn—in my experience, many engineers don’t fully recognize the importance of continuing to learn and grow.”

Learn more about how Manor Tool supports the next generation of engineers by contacting us today.

 

Manor Expands Production Capacity with New Deburring Machine Work Cell

Manor serves a variety of clientele, so it is vital for us to constantly keep up with the latest technological advancements and offerings to help our customers with all their project requirements. As a result, we are always acquiring new machines to stay flexible and competitive.

We’ve previously introduced you to “Freddy,” our robotic work cell designed to dramatically reduce cycle times and add innovation to our automated metal stamping processes. We’ve also talked about our C5 Express Press, a high-tech turret press, a more cost-effective option for smaller order sizes such as prototyping and initial development.

We are now proud to present the Hammond Roto-Finish HR-17CPT, our new deburring machine work cell.

It features a working capacity of 12 cubic feet (481 liters), heavy duty welded steel construction with a certified pressure vessel tank head that operates as the main building component of the bowl, and a polyurethane lining, with an additional 50% lining in high wear areas.

These features increased our capacity, allowing us to vibro-deburr more parts, using one of our four different types of ceramic media. We can now vibro-deburr a larger capacity, including larger and heavier parts, and have expanded our overall weight capacity (800-1,200 lbs.)

The Hammond Roto-Finish has a U-shaped curved wall processing bowl, a full 90° wrap-around separation screen, a pneumatic operated discharge gate with a manual pneumatic valve standard. This design allows us to change various deburring media quickly and efficiently. This is a significant improvement over our old deburring machine, which required us to separate parts from media via magnets, and change out media manually.

Thanks to the Hammond Roto-Finish, we can now produce more parts with less handling. A new jib crane also leads to more efficient loading and unloading of parts and different media, easing the burden on our operators, which increases safety measures throughout our facilities.

Previously, we had to add soap and water manually, which had led to some rust and corrosion of parts if it wasn’t handled correctly. We also needed to dry parts in dusty corn cob in a mixer. This was a very labor-intensive process. Parts that run through the Hammond Roto-Finish are cleaner and require less labor. Water and soap are now automatically programmed into the system. Added to the cell was a new Holland spin dryer to eliminate the dusty corn cob drying process. The new Holland spin dryer quickly heats and dries parts. This allows us to package cleaner and dryer parts faster for shipment.

Get an Engineering Review of My Part

Contact us today to see how the Hammond Roto-Finish can save you big on your next project. 

Proud to be a Part of Harley Davidson’s 110 Year History

There’s going to be a big party in Milwaukee this summer–Harley Davidson is celebrating its 110th anniversary. Manor Tool & Manufacturing is proud to be a sub-contractor for this American manufacturing success story. Any motorcycle enthusiast will tell you that the Harley Davidson V-Twin engine is synonymous with torque and that unmistakable rumble that you can hear miles off. This American icon has transformed and grown as America has transformed and grown, and through it all one thing has remained the same, quality and craftsmanship.

Harley resized 600

I grew up around Flatties, Knucks, and Panheads, and though I would be hard pressed to give up my Electraglide for a tank shifter and foot clutch, a V-Twin is still a V-Twin. The key to Harley Davidson’s success is more than just image; today’s riders demand world class quality and cutting edge designs. Harley has been able to deliver both without forgetting its roots.

A motorcycle, as with so many complex machines, is a collection of subassemblies. No one manufacturer can do it all; they must rely on trusted vendors to supply them with the parts and pieces. To be a supplier to a company like Harley Davidson, a vendor must possess an equally high commitment to quality. Manor’s quality program is based on a culture of continuous improvement. Manor knows that quality is a moving target; to maintain it takes commitment and vigilance. Delivering defect free parts is what has made Manor a trusted vendor for numerous customers who demand precision and quality. Harley Davidson, as with so many modern manufactures, lives and dies by the quality of their products.  Doing business with suppliers with a robust quality program is not just a good business strategy; it’s essential.

AmFlafManor’s focus on quality and defect free products has led them to be awarded the ranking of 61 in Quality Magazine’s Top 100 quality leaders. Manor’s quality program is based in their ISO 9001:2008 certification. Their ISO certifications apply to an impressive list of manufacturing capabilities, including the manufacture of precision metal stampings, deep drawn stamping, machined components and assemblies, and the design and construction of tooling.

Quality, craftsmanship, and a dedication to providing customers with the best products available have made companies like Harley Davison and Manor industry leaders in their fields.